I.First, the following documents should be prepared before entering the work:
(1)The color is the same.
(2)Original feel.
(3)The sample confirmed by the customer (that is, the color sample made by the factory for the first time).
(4)Original quality.
(5)Copy of the contract (there are quality requirements, standards, delivery date, quantity, etc., documentary for reference).
(6)And related information.
II. The factory shall make color samples: the following things shall be done for documentary:
1.According to the color of the customer sample (primary color sample), the factory is required to put the sample, put the sample must have written requirements, that is, the color notice, the content of the "color notice" including (color source, color fastness, whether the dye is environmental protection, number of proofing, proofing grey cloth and size, proofing grey cloth specifications, finishing time).2.Proofing grey cloth: proofing grey cloth is consistent with bulk goods, avoid using other specifications of grey cloth for proofing, according to the production characteristics of bulk goods, should consider whether the sample grey cloth for sand washing or related treatment.3.According to the proofing advice, the correct use of light source (such as: D65, TL84, U3000, etc.) to avoid the phenomenon of skipping lights, improve the accuracy of proofing.4.According to the requirements of the customer or the Marketing Department, the proofing notice should indicate the size and number of samples (the printing and yarn-dyed samples should indicate the circulation problem, the yarn-dyed samples should be attached to the yarn sample, basically the chemical fiber dyed cloth is A, B, C, D four samples).5.Time requirement: 3 days for dyeing beaker sample, 10 days for printing pattern and 10 days for yarn-dyed sample.6.Description: the sample should be pasted in the required form (the company's color sample card), and the color number, color name, number and date of sample delivery should be indicated according to the sample making notice.7.Color sample card management: properly keep, prevent leg color, no.
III.Medium sample or bulk head cylinder sample (i.e., the first production sample before mass production) :
Provide the sample or bulk head cylinder sample (such as quality samples, feel is sample, sample fabrics, etc.) should be consistent with large cargo, in the case of conditions permit, should try to imitate the production process, for the use of dyestuff, auxiliaries and process must have the record, especially the fabric width, according to big goods production procedures stenter stereotypes, splashing water, in the provided sample or cylinder head must be retention samples.
Iv. Matters needing attention during mass production:
1.Clear requirements: specify the requirements of the order contract, including internal and external quality standard requirements and delivery time.
2.Make production plan: according to the clothing delivery time, make the fabric production plan and the quantity of finished products by stages.At the same time fill in "fabric organization production schedule" weekly or every time there is a new change to timely change.Then report back to the competent department leader at any time.Fax or email to supervisor.
3.Track the quality of each channel, the main attention: (1) whether in the specified light source color.(2) sample, confirm sample or cylinder sample is correct and consistent.Color difference control: edge, head and tail color difference, piece difference, Yin and Yang color difference, cylinder difference.(4) warp and weft density, width, color fastness, shrinkage, feel, gram weight, odor, etc.
4.Inspection standard and method: according to American AATCC international standard, ten-point and four-point inspection method or internal inspection standard of the company, and must carry out different inspection according to the purpose of the material (such as: nylon spinning, some guests are used to make umbrellas, so the bottom light must be turned on when the inspection).
5.Under the specified light source, the confirmed sample shall prevail, and the color shall be matched with the reference sample or primary color sample. The color deviation shall be controlled at level 4-5 and shall not be lower than level 4. If the standard is exceeded, the color deviation shall be repaired or redone with new casting.
6.Appearance quality:
(1).Inspection of cloth surface: mainly check for stains, skewness, color difference between left, middle and right, color difference between head and tail, handle difference, warp, weft, warp mark, oil, color flower, roving, color stain, warp and weft, rubber strip, rubber mark, glue leakage, rubber particles, etc.
(2).Overall inspection: width (three times, head, middle and tail), gram weight (head and tail), warp and weft density, length, color difference,
Vi. Packaging requirements: according to different properties of the fabric, it can be packed in piece or roll or in plastic bags or snakeskin bags.And the shipping mark must indicate: type number, color, quantity, cylinder number, color number, date, order number, volume number, etc.
Vii. Test sample cloth 3-5m shall be brought back to the company for relevant physicochemical test.
Viii. The goods can only be delivered after passing the test (sent to the relevant factory or the company's warehouse according to the company's procedures).Nine, delivery and quality to push and inspection is very important, follow up production: e799bee5baa6e59b9ee7ad9431333337613165 how to shop for a walk, to the management of each process to understand various big goods in the production of a kind of problems encountered in, if necessary, to the customer or reflect the problems and Suggestions or advice to department head.
